Metrological support of production
Content
Abstract........................................................................................................................
Normative references...................................................................................................
Definitions...................................................................................................................
Symbols and abbreviations..........................................................................................
Introduction.................................................................................................................
1. Metrological support of production........................................................................
1.1 Characteristics and destination area products......................................................
1.2 Justification of the choice of measuring process..................................................
1.3 State control over compliance with standards, metrology standards and regulations..................................................................................................................
2. Management and quality control...........................................................................
2.1 The range of indicators and evaluation of the quality of products qualimetric...
2.2 Statistical methods for quality control (computer calculations)..........................
2.3 Test products........................................................................................................
2.4 Certification of products and quality systems......................................................
3. Development of regulatory documents (UIRS).......................................................
4. Life safety................................................................................................................
5. Environmental protection.......................................................................................
6. Economy.................................................................................................................
7. Business planning...................................................................................................
Concluding..................................................................................................................
Summary.....................................................................................................................
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List of references........................................................................................................
Abstract
The diploma project on the subject: Analysis of the quality system of the kefir production line and metrological support at «Altyn Dan» LLС, was carried out in accordance with the assignment and methodological instructions for the diploma project.
The main part of the thesis project consists of: pages ___, tables 28, pictures 9.
The graphic part consists of 6 circuits on A1 formats. The list of literature includes 19 sources.
Normative references
In the present diplomaproject references to the following normative documents are used:
TR CU 021/2011-technical regulations of the Customs union "About safety of food products".
TR CU 033/2013-technical regulations of the Customs union "About safety of milk and dairy products"
TR CU 005/2011 "About safety of packing"
ST RK 1.14-2004 State system of standardization of the Republic of Kazakhstan. Standards of the organization. Types and order of development
ST RK 1.5-2013 State system of technical regulation of the Republic of Kazakhstan. General requirements to construction, statement, registration and contents of standards
ST RK 2.15-2005 State system of ensuring unity of measurements of the Republic of Kazakhstan. State metrological supervision and metrological control. Basic provisions
ST RK 3.15.1-2009 State system of technical regulation of the Republic of Kazakhstan. Certification of quality management system. Basic provisions
ST RK 3.15.2-2009 State system of technical regulation of the Republic of Kazakhstan. Certification of quality management system. A work order on certification of QMS
ST RK ISO 9001-2016 Quality management system. Requirements
ST RK ISO 14001-2016 Systems of ecological management. Requirements and application guide
OHSAS 18001-2015 Systems of management of health protection and safety of work
GOST 14192-96 Marking of Freights
GOST 23285-78 of Paqueta transport for foodstuff and a glass container. Specifications
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GOST 23327-98 Milk and dairy products. A method of measurement of a mass fraction of the general nitrogen across Kyeldal and definition of a mass fraction of protein
GOST 31179-2002 Statistical methods. Acceptance control cards
GOST 31454-2012 Kefir. Specifications
GOST 3622-68 Milk and dairy products. Sampling and preparation them to test.
GOST 3624-92. Milk and dairy products. Titrimetrichesky methods of determination of acidity
GOST 5867-90 Milk and dairy products. Fat definition methods
Definitions
Kefir - the fermented milk product produced in the way mixed (lactic and spirit) fermentations with use of the ferment made on kefiric fungi without addition of pure cultures of lactic microorganisms and yeast.
Technological process is an ordered sequence of the interconnected actions which are carried out from the moment of emergence of basic data before obtaining the required result.
The indicator of quality of production is the quantitative characteristic of one or several properties of production entering her quality, considered in relation to certain conditions of her creation and operation or consumption.
The quality of production is a set of the properties of production causing its suitability to satisfy certain requirements according to her appointment.
Compliance assessment – direct or indirect definition of observance of requirements imposed to an object.
Property of production- the objective feature of production which is shown during her creation, operation or consumption.
Test is a technical operation which consists in definition of one or several characteristics of production according to the established procedure by the adopted rules
Test method– the established technical rules of carrying out test.
The test report– the document containing results of tests and the other information relating to tests.
Statistical methods of quality controlshow that in a certain series of goods certain characteristics of quality meet a certain number of times, and on the basis of these data it is possible to build a curve of normal distribution.
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Measurement- finding of value of physical quantity by practicalconsideration by means of special technical means.
Accreditation scope – officially recognized objects of conformity assessment, on which accreditation is distributed;
Preliminary national standard – standard for the temporary application, intended to accumulation of requirement experience in the process of its application and available for the wide range of customers;
An audit (in the scope of confirmation of conformity)– systematic, independent and documented analysis of activity of accredited bodies on confirmation of compliance with the established requirements and (or) testing laboratories (centers), as well as performing on the initiative of applicant of consistency control of certified products, services, processes, quality management systems;
Supplier – individual or legal entity, providing products, service;
Producer (executor) – individual or legal entity, providing products for subsequent alienation or self-consumption in industrial purposes, as well as executing the work or rendering a service on non-gratuitous and (or) gratuitous contract;
Inspectorial control – verification, carrying out by an accredited body on confirmation of compliance of certified products, process to the requirements, established by the technical regulation according to the procedure, determined by the authorized body;
Consortium standard – standard, developed and approved by consortium, applied by its members;
Service – the results of direct interaction of supplier and consumer and internal activity of supplier on consumer satisfaction;
Risk – probability of causing of harm to human life or health, environment, as well as plant and animal life, in recognition of degree of its consequences;
The state system of technical regulation – a set of individuals and legal entities, state bodies, carrying out work in the field of technical regulation within its competence, as well as regulatory legal acts, standards and standard technical documents;
Register of the state system of technical regulation – a document of registration of technical regulation and standard technical documents, standards, classifiers of technical and economic information, bodies on confirmation of conformity, testing laboratories, technical committees on standardization, experts - auditors on confirmation of conformity, accreditation, determination of country of origin of goods, the status of goods of Custom union or foreign goods and issued documents in the scope of confirmation of conformity, except for the standards of organizations and consortia standards;
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Interested parties – individuals, legal entities and their association, unions, activity of which directly related with developing of technical regulations, as well as other persons, participation of which is provided by international treaties of the Republic of Kazakhstan;
Compulsory certification – confirmation procedure of compliance of products with the requirements, established by the technical regulations, with participation of bodies on confirmation of conformity;
Standard technical document – regulatory document, containing technical and technological standards.
Authorized body - the public authority which is carrying out state regulation in the field of technical regulation and metrology
Metrological support - establishment and application of the scientific and organizational bases, technical means, rules and norms necessary for achievement of unity and the required accuracy of measurements.
Symbols and abbreviations
TR CU – Technical regulations of the Customs Union
TR RK – Technical regulations of the Republic of Kazakhstan
GOST – interstate standard
ST RK – national standard of the Republic of Kazakhstan
ISO – International Organization for Standardization
MI- measurement instruments
QMS – Quality management system
TPM - a technique of performance of measurements
MI - the methodical instruction
DP – the documentary procedure
GSI - State system of ensuring unity of measurements
ND- Normativedocument
OHSAS-Occupational health and safety Assessment Series
HACCP- Hazard Analysis and Critical Control Points
CP TEA – classifier of products by type of economic activity
DHPF – dangerous and harmful production factors
DPF – dangerous production factors
HPF – harmful production factors
LLC «Altyn Dan» – Limited Liability Company «Altyn Dan»
Introduction
In Kazakhstan and in other CIS countries need of the maximum use of achievements of biotechnology for compact and effective processing of raw materials for the food purposes has begun. Now for achievement of this task exerts a great influence on production of acid dairy products.
For the Kazakhstan producers of dairy products market conditions were followed by considerable problems and many risks. Though the agrarian sector has traditionally played an important role in development of national economy, that is in development of the dairy industry, first of all, it has to be the solid source of raw materials, both producers, and analysts recognized decrease in growth of the industry and are concerned about an import priority.
Certainly, the current global crisis has influenced the market of dairy products, but in the next years their consumption won't decrease, on the contrary will increase, analysts say.
By data, last year Kazakhstan has received 355 million. Dairy products have been imported of US dollars. These are 15 percent of the imported foodstuff in the country. Today 20% of food products of the country are the share of dairy products.
In Kazakhstan 18 kilograms of milk per capita while Russians consumed 65,6 and Icelandic inhabitants 152,8 kilograms were consumed. In Kazakhstan the average consumption of oil on kg makes 1,1 kg, in Belarus - 3,6, Russians - 2,8, Germans - 6,2 and French - 7,8 kilograms. The bulk of the population of Kazakhstan by 1,6 times, Russians - 5,5, the French - 24,6, Swisses - 22,1, and Germans - 22,7 kilograms.
The share of the dairy industry makes 16% of the total amount of production, generating cash flows.
The first city dairy, flour-grinding and macaroni plant Altyn dan LLC has been founded in 1938.
Main activities of Altyn-Dan LLC:
- Production of wheat flour
- Production of pasta
- Production of dairy products.
Altyn Dan LLC is one of the largest producers of dairy products in Kazakhstan meeting the world requirements of quality.
Now the enterprise is completely equipped with the modern equipment for production of dairy products. Many tools and the equipment are manufactured in Italy, France and Switzerland. Specialists of Altyn Dan LLC constantly work on improvement of quality of production and the range of the range.
At the enterprise there are qualified specialists in production of dairy products. Total of employees - 180 people. From them 60% - experts with the higher or secondary education. The age of workers is 30-35 years.[19]
Main objective of Altyn Dan LLC is granting the dairy products answering to world quality of production in the market of the Republic of Kazakhstan. The general product quality control can organize a way of functional regulation at the level of the enterprise and create a certain problem or division of quality control between employees and parts.
The purpose of the degree project is - the analysis of the quality system of the line of production of kefir and metrological support on Altyn Dan LLC
The main questions which have to be considered in the Degree project:
- the analysis of measuring devices for quality control of production and quality of process;
- choice of range of indicators of quality of production;
- improvement of documentation of QMS in the food industry;
- description of technological process of production;
- quality standard of quality of production;
- to analyse the existing quality system of the enterprise, to make recommendations about improvement of the quality system of production;
- disclosure of the state control of observance of requirements of the standard, metrological norms;
- economic calculation of efficiency of business, business planning;
- ecological safety in production, disclosure of the vital questions.
Metrological support of production
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